Industry 4.0 Solutions

Smart Manufacturing
Redefined.

From ERP systems to IoT-enabled smart factories, we build technology that transforms manufacturing operations, reduces costs, and drives efficiency. Trusted by India's leading manufacturers.

Manufacturing Software Development

Industry Challenges

Manufacturing Pain Points

Modern manufacturing demands digital transformation to stay competitive in global markets.

Supply Chain Visibility

Lack of real-time visibility into inventory, suppliers, and logistics leads to production delays and excess stock costs.

₹2L Cr lost to supply chain inefficiencies

Production Efficiency

Unplanned downtime, quality issues, and manual processes reduce Overall Equipment Effectiveness (OEE) significantly.

Average OEE is only 60% globally

Quality Control

Manual quality checks are slow and error-prone. Defects caught late in production lead to costly rework and waste.

3-4% revenue lost to quality issues

Maintenance & Downtime

Reactive maintenance leads to unexpected breakdowns. Predictive maintenance can reduce downtime by 50%.

Unplanned downtime costs ₹50L/hour

Our Solutions

Manufacturing Products We Build

Complete Industry 4.0 solutions from shop floor to top floor.

Manufacturing ERP Systems

Complete ERP solutions covering production planning, inventory, procurement, finance, and HR in one integrated platform.

MRP Planning
BOM Management
Cost Tracking

IoT & Smart Factory

Connect machines, sensors, and systems for real-time monitoring, predictive maintenance, and automated workflows.

Machine Connectivity
Real-time Dashboards
Alerts

Supply Chain Management

End-to-end visibility from raw materials to finished goods with vendor management, logistics tracking, and demand planning.

Vendor Portal
Demand Forecast
Logistics Tracking

Quality Management (QMS)

Digital quality control with inspection checklists, non-conformance tracking, CAPA management, and audit trails.

Inspection App
NCR Tracking
Audit Management

Production Monitoring

Real-time OEE tracking, production dashboards, downtime analysis, and performance reports for continuous improvement.

OEE Analytics
Downtime Tracking
Shift Reports

Maintenance Management

Preventive and predictive maintenance scheduling, work orders, spare parts inventory, and technician mobile apps.

CMMS
Predictive Alerts
Mobile Work Orders

Technology Stack

Industrial-Grade Infrastructure

Reliable technologies for mission-critical manufacturing operations.

React

Frontend

Node.js

Backend

PostgreSQL

Database

TimescaleDB

Time-series

Grafana

Dashboards

Docker

DevOps

AWS

Cloud

MQTT

IoT Protocol

FAQs

Common Questions

Everything about manufacturing software development.

Yes. We have experience integrating with Siemens, Allen-Bradley, Mitsubishi, and other PLCs using protocols like OPC-UA, Modbus, and MQTT. We also integrate with legacy systems using custom adapters and middleware.

Absolutely. We integrate with SAP, Oracle, Microsoft Dynamics, Tally, and custom ERPs. We build middleware for real-time data sync and can work with SAP BAPI/RFC interfaces for deep integration.

We implement multi-layer security: network segmentation for OT/IT, encrypted data transmission, role-based access control, audit logging, and regular security assessments. We follow IEC 62443 standards for industrial cybersecurity.

Yes. Our solutions support offline-first architecture for factory floor apps. Data syncs automatically when connectivity is restored. We also support edge computing for local processing of critical operations.

A basic MES or single-module implementation takes 10-12 weeks. Full ERP with multiple modules (production, inventory, quality, maintenance) takes 20-30 weeks depending on complexity and integrations required.

Ready for Industry 4.0 Transformation?

Let's build smart manufacturing solutions that boost efficiency, reduce costs, and drive growth. Free consultation included.